Bulut Galvano Metal's chemical and mechanical analysis laboratories, equipped with modern technologies, analyse each stage of the coating processes in detail and precisely.
HPLC, AAS and UV-Vis Spectrometer devices used in the Chemical Laboratory determine the concentrations of organic compounds and metal ions in the plating baths with high precision, while corrosion resistance is measured for product validation with the NSS Tester.
The functions and usage areas of the specified devices are as follows;
HPLC (High Performance Liquid Chromatography):- Area of Use: Separation, identification and concentration determination of organic compounds.
- Advantage: High sensitivity and reproducible results. Especially preferred for analysing organic compounds in plating baths.
AAS (Atomic Absorption Spectrometry):
- Area of Use: Measuring the types and concentrations of metal ions.
- Advantage: Provides high sensitivity in metal analysis, especially effective in the control of metal ions in plating baths.
UV-Vis Spectrometer:
- Area of Use: To determine the concentration of organic substances depending on their optical density.
- Advantage: Fast analysis and a wide range of applications. Suitable for monitoring organic and inorganic components in plating baths.
NSS Tester (Salt Spray Tester):
- Field of Use: To test the durability of surface coatings.
- Advantage: Quickly and effectively in product validation processes.
In the Mechanical Laboratory, metal coating thicknesses and geometric properties are measured with high accuracy and conformity with industrial standards is guaranteed by using advanced technology equipment such as CMM, X-Ray thickness measuring device and optical emission spectrometer, high resolution microscope.
The functions and advantages of the above equipment can be summarised as follows:
CMM (Coordinate Measuring Machine):
- Area of Use: Geometric measurements of products with three-dimensional accuracy.
- Advantage: Provides high precision and repeatability; effective in verifying the conformity of complex designs to industrial standards.
X-Ray Thickness Measurement Device:
- Area of Use: Non-contact measurement of the thickness of metal coatings.
- Advantage: Provides precise coating thickness measurement, thus helping to achieve the desired quality in coating processes.
Optical Emission Spectrometer (OES):
- Area of Use: Analysing the chemical composition of metal surfaces.
- Advantage: Analyses metal content with high accuracy and allows material standards to be checked.
High Resolution Microscopes:
- Area of Use: Detailed examination of metal surfaces and analysis of coating quality.
- Advantage: It contributes to quality control processes by detecting surface defects at microscopic level.
Measurements carried out with this equipment ensure that products comply with industrial standards, while maximising durability and performance. These processes both increase customer satisfaction and enable the development of long-lasting and reliable products.
Bulut Galvano Metal manages its environmentally sensitive approach in accordance with ISO 14001: 2015 Environmental Management System Quality Standards.